Blue Star JD80-02 (80kWe)

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Blue Star JD80-02 (80kWe)

SKU: JD80-02

Blue Star Power Systems 80 kWe Diesel Standby Generator — a robust, EPA Tier 3 certified, UL 2200 listed emergency stationary generator set powered by a John Deere 4045HF285 engine, designed for commercial and industrial standby applications with flexible voltage configurations and weatherproof enclosure options. 

 

  • 80 kWe standby power output at 1800 RPM, 60 Hz — available in 120/240V single phase or 277/480V three phase configurations 
  • John Deere 4045HF285 engine — 4-cylinder inline, 4-cycle, turbocharged with charge air cooling, 126 HP standby rating 
  • Stamford UCI224G brushless single-bearing alternator with AS440 Automatic Voltage Regulator and ±1% voltage regulation 
  • Blue Star DCP7310 microprocessor-based digital control panel with CAN Bus (J1939), RS485, and USB connectivity 
  • Level 2 powder-coated 14-gauge steel enclosure — 200 MPH wind rated, sound attenuated with 1.5″ Polydamp Type D acoustical foam 
  • UL 2200 & cUL listed, CSA certified, EPA Tier 3 certified, NFPA 110 / CSA C282 compliant, Seismic certified to IBC 2021 
  • Unit-mounted radiator sized for 50°C ambient; includes vibration isolation mounts and critical grade CPJ Series silencer 
  • 24-hour / 250-gallon UL 142 listed double-wall sub-base fuel tank standard; 48-hour and 72-hour tank options available 
  • 125 Amp 3-pole 480V mainline circuit breaker, 12V 6-amp battery charger, and 1500W jacket water heater rated for -20°F 
  • Factory load tested to rated kWe and power factor; 2-year / 2000-hour standby limited warranty 
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JD80-02 Details & Specifications :

General Overview 

  • Model: JD80-02 — Emergency Stationary Standby 
  • Power Rating: 80 kWe Standby 
  • Fuel: Diesel 
  • Frequency: 60 Hz at 1800 RPM 
  • UL 2200 & cUL Listed; CSA Certified 
  • EPA Tier 3 Certified 
  • Voltage Options: 120/240V Single Phase (1.0 PF) or 277/480V Three Phase (0.8 PF) 
  • Paint Color: White (Standard) / Gray (Optional) 
  • Warranty: 2 Year / 2000 Hour Standby Limited 
  • Single Source Supplier — factory load tested 

Engine 

  • Manufacturer: John Deere 
  • Model: 4045HF285 — PowerTech E 4.5L 
  • Type: 4-Cycle, In-line 4 Cylinder 
  • Aspiration: Turbocharged with Charge Air Cooling (CAC) 
  • Displacement: 275 cu. in. (4.50 L) 
  • Bore x Stroke: 4.19 in. x 5.00 in. (10.6 cm x 12.7 cm) 
  • Compression Ratio: 19.0:1 
  • Rated RPM: 1800 
  • Max HP Standby: 126 HP (94.0 kWm) 
  • Governor: Electronic Isochronous 
  • Fuel Injection: Denso HP3 / L16 ECU Controller 
  • EPA Certification: Tier 3 (CARB & EPA certified) 
  • Cooling: Radiator Cooled, Unit Mounted, 50°C Ambient 
  • Oil Drain Extension: Plumbed to Bulkhead Fitting in Base 

Engine Performance Data 

  • Exhaust Gas Temp (Stack): 1,069°F (576°C) 
  • Exhaust Gas Volume at Stack Temp: 651 CFM (18.4 m³/min) 
  • Max Allowable Exhaust Restriction: 30.0 in. H₂O (7.50 kPa) 
  • Fuel Consumption at 100% Load: 6.34 gal/hr (24.0 lit/hr) 
  • Fuel Consumption at 75% Load: 5.21 gal/hr (19.7 lit/hr) 
  • Fuel Consumption at 50% Load: 3.92 gal/hr (14.8 lit/hr) 
  • Aspirating Air Flow: 234 CFM (6.62 m³/min) 
  • Air Flow Required (Radiator Cooled): 6,541 CFM (185 m³/min) 
  • Total Oil System Capacity: 3.43 gal (13.0 lit) 
  • Engine Jacket Water Capacity: 2.24 gal (8.50 lit) 
  • System Coolant Capacity: 5.40 gal (20.4 lit) 
  • Water Pump Flow Rate: 48.0 GPM (182 lit/min) 
  • Heat Rejection to Coolant: 2,990 BTUM (52.3 kW) 
  • Heat Radiated to Ambient: 1,632 BTUM (28.6 kW) 
  • Deration: Rated power available to 10,000 ft (3,048 m) at ambient up to 122°F (50°C) 

Alternator / Generator 

  • Alternator Model (480V): Stamford UCI224G 
  • Type: Brushless, Single Bearing 
  • Connection (480V): 12 Lead Wye, High Wye 
  • Voltage Regulation: ±1% 
  • Poles: 4 Pole, Rotating Field 
  • Insulation Class: Class H (125°C rise over 40°C ambient — standby) 
  • Winding: Double Layer Concentric, 2/3 Pitch, 12 Leads 
  • Stator Resistance: 0.055 Ohms per phase at 22°C (series star) 
  • Rotor Resistance: 0.94 Ohms at 22°C 
  • Protection Rating: IP23 
  • Standards: NEMA MG1-32, BS5000, IEC34, CSA C22.2, BS EN 60034 
  • 100% of Rated Load — One Step Block Loading 
  • Maximum Harmonic Content: 5% 
  • Maximum Overspeed: 2250 RPM 
  • Rated Power Factor: 0.8 
  • Bearing (Drive End): Ball 6312-2RS (ISO) 
  • Bearing (Non-Drive End): Ball 6309-2RS (ISO) 

Voltage Regulator 

  • Model: Stamford AS440 Automatic Voltage Regulator (AVR) 
  • Type: Half-wave phase controlled thyristor, Surface Mount Technology (SMT) 
  • Sensing Input Voltage: 190 to 264VAC (1 phase) 
  • Power Output: 82VDC at 200VAC input 
  • Continuous Current: 4A; Transient: 7.5A for 10 seconds 
  • Voltage Regulation: ±1% 
  • Thermal Drift: 0.03% per 1°C change in AVR ambient 
  • Soft Start Ramp Time: 3 seconds 
  • AVR Response: 20 ms 
  • External Voltage Adjustment: ±10% with 1k ohm, 1 watt trimmer 
  • Under Frequency Protection Set Point: 94 to 98% Hz 
  • Over Excitation Protection Set Point: 65VDC (10–15 sec fixed delay) 
  • Unit Power Dissipation: 12 watts maximum 

Control Panel — Blue Star DCP7310 

  • Type: Microprocessor Based Digital Gen-Set Controller (Auto Start) 
  • Mounted facing left from generator end (unless specified otherwise) 
  • Display: 4-Line Back-lit LCD with menu navigation 
  • Inputs: 8 programmable/configurable contact inputs 
  • Outputs: 10 contact outputs (6 DC configurable + 2 volt-free relay) 
  • Communications: CAN Bus (J1939), RS485, USB, MODBUS RTU & TCP 
  • PC Software: Licence-free DSE Configuration Suite 
  • Remote SCADA monitoring via DSE Configuration Suite 
  • Event Recording: Configurable log (250 events) 
  • IP65 Rating (with supplied gasket) — water ingress resistance 
  • NFPA 110 Level 1 Compatible 
  • cULus Listed, CE Approved 
  • Standard Shutdowns: Low Oil Pressure, High Coolant Temp, Overspeed, Overcrank 
  • Emergency Stop Pushbutton with Audible Alarm Buzzer and Silencing Switch 
  • DSENet® expansion compatible 

Enclosure 

  • Level: Level 2 — Weatherproof Enclosure with Sound Attenuation Foam 
  • Material: Powder Coated 14 Gauge Steel 
  • Wind Rating: 200 MPH certified per IBC2021 and ASCE/SEI 7-16 
  • Sound Attenuation: 1.5" Thick Polydamp Type D Acoustical Foam (PAF) installed in enclosure 
  • Roof: Pitched for increased structural integrity and improved watershed 
  • Intake: Punched intake with baffle; punched exhaust openings 
  • Doors: Keyed alike lockable with draw down latches and stainless steel component hinges 
  • Fasteners: All stainless steel 
  • Base: Formed steel with mounting and lifting holes 
  • Vibration Isolation: Mounts to isolate unit from base rail 
  • Finish: Cardinal Industrial Hammer Textured Semi-Gloss Polyester Powder Coat 
  • Seismic Certified: IBC 2021 
  • Standard Colors: White / Gray (Custom colors available) 

Sound Data 

  • Measured at 23 feet (7 meters) per ISO 8528-10 
  • OPU: No Load 77 dBA / Full Load 81 dBA 
  • Level 1 Enclosure: No Load 74 dBA / Full Load 77 dBA 
  • Level 2 Enclosure: No Load 71 dBA / Full Load 73 dBA 
  • Level 3 Enclosure: No Load 65 dBA / Full Load 67 dBA 

Cooling System 

  • Cooling: Unit Mounted Radiator — 50°C (122°F) Ambient Rating 
  • Coolant Capacity (System): 5.40 gal (20.4 lit) 
  • Water Pump Flow Rate: 48.0 GPM (182 lit/min) 
  • Heat Rejection to Coolant: 2,990 BTUM (52.3 kW) 
  • Thermostat Opens at: 180°F (82°C); Fully Open at 203°F (95°C) 
  • Radiator Duct Flange available (OPU only) 

Electrical Accessories 

  • Mainline Breaker: 125 Amp, 3 Pole, 480V — Mounted & Wired in NEMA 1 Enclosure 
  • Battery System: 12 Volt with Rack and Cables 
  • Battery Charger: BC1206A Series — 12V, 6 Amp, 2-Stage, UL 1236 Listed 
  • Jacket Water Heater: TPS Series — 1500W, 120VAC, Rated -20°F — with Isolation Valves and Wired to Terminal 
  • Air Cleaner: Dry Single Stage 
  • Silencer: Critical Grade Compact CPJ Series — Mounted to Engine 
  • Flexible Fuel Connector included 

Fuel Tank Options 

  • Standard: 24-Hour / 250-Gallon Sub-Base Tank with Stub-Up Area 
  • Option: 48-Hour / 500-Gallon Sub-Base Tank 
  • Option: 72-Hour / 750-Gallon Sub-Base Tank 
  • All tanks: UL 142 Listed, Double Wall construction with Secondary Containment 
  • Includes: Supply & Return Connections, Fuel Level Gauge, Fuel Leak Switch, Fill & Vent Plumbing 
  • Tank construction: Heavy gauge steel with Diamond Vogel Nexgen or Cardinal Industrial powder coat 
  • Electrical stub-up area standard to provide wiring provisions through the base 
  • Interior tank baffle separates cold supply fuel from hot returning fuel 
  • Direct reading fuel level gauge and low fuel level / fuel leak alarms standard 

Certifications & Compliance 

  • UL 2200 & cUL Listed 
  • CSA Certified 
  • EPA Tier 3 Certified (CARB & EPA) 
  • Seismic Certified to IBC 2021 
  • NFPA 110 / CSA C282 Compliant 
  • 200 MPH Wind Rated — IBC2021 & ASCE/SEI 7-16 
  • ISO 8528-10 Sound Measurement Standard 
  • Factory Load Tested per MIL-STD-705C 
  • NEMA MG 1, IEEE and ANSI Standards Compliance 

Voltage Ratings Summary 

  • 240V / 1 Phase / 1.0 PF — Generator: UCI274E, 12 Lead DD, 80 kWe, 333 Amps 
  • 208V / 3 Phase / 0.8 PF — Generator: UCI274C, 12 Lead Wye, 80 kWe, 278 Amps 
  • 240V / 3 Phase / 0.8 PF — Generator: UCI274C, 12 Lead Delta, 80 kWe, 241 Amps 
  • 480V / 3 Phase / 0.8 PF — Generator: UCI224G, 12 Lead Wye, 80 kWe, 120 Amps 
  • 600V / 3 Phase / 0.8 PF — Generator: UCI224G, 4 Lead Wye, 80 kWe, 96 Amps 
  • All ratings: 125°C Temperature Rise over 40°C Ambient 
  • Standard configuration as quoted: 480V / 277V Three Phase 

product specifications:

SpecificationValue
GENERAL
ModelJD80-02
ManufacturerBlue Star Power Systems
TypeEmergency Stationary Standby Generator
Power Rating80 kWe Standby
Fuel TypeDiesel
Frequency60 Hz
Speed1800 RPM
Power Factor0.8
Voltage Options120/240V Single Phase; 277/480V Three Phase
UL ListedUL 2200 & cUL Listed
CSA ApprovedYes
EPA CertificationTier 3
Paint ColorWhite (Standard)
Warranty2 Year / 2000 Hour Standby Limited
ENGINE
Engine ManufacturerJohn Deere
Engine Model4045HF285
Engine Type4-Cycle, In-line 4 Cylinder
AspirationTurbocharged, Charge Air Cooled (CAC)
Displacement275 cu. in. (4.50 L)
Bore x Stroke4.19 in. x 5.00 in.
Compression Ratio19.0:1
Rated RPM1800
Max HP Standby126 HP (94.0 kWm)
GovernorElectronic Isochronous
ALTERNATOR
Alternator Model (480V)Stamford UCI224G
Alternator TypeBrushless, Single Bearing
Voltage RegulatorStamford AS440 Automatic Voltage Regulator
Voltage Regulation±1%
Poles4 Pole, Rotating Field
Insulation ClassClass H
Temperature Rise125°C Standby over 40°C Ambient
Winding Leads12 Lead
Connection (480V)12 Lead Wye
Harmonic Content5% Maximum
StandardsNEMA MG 1, IEEE, ANSI, UL, CSA
CONTROL PANEL
Control Panel ModelBlue Star DCP7310
Panel TypeMicroprocessor Based Digital Gen-Set Controller
Display4-Line Back-lit LCD
Standard ShutdownsLow Oil Pressure, High Coolant Temp, Overspeed, Overcrank
Emergency StopPushbutton with Audible Alarm Buzzer and Silencing Switch
CommunicationsCAN Bus (J1939), RS485, USB
NFPA ComplianceNFPA 110 Level 1 Compatible
Panel RatingIP65 (with supplied gasket)
ENCLOSURE
Enclosure LevelLevel 2 — Weatherproof with Sound Attenuation Foam
Enclosure MaterialPowder Coated 14 Gauge Steel
Wind Rating200 MPH (IBC2021, ASCE/SEI 7-16)
Roof DesignPitched for structural integrity and watershed
Sound Attenuation1.5" Polydamp Type D Acoustical Foam (PAF)
DoorsKeyed Alike Lockable with Draw Down Latches & SS Hinges
BaseFormed Steel with Mounting and Lifting Holes
Vibration IsolationVibration Mounts Included
COOLING & EXHAUST
Cooling SystemUnit Mounted Radiator, 50°C Ambient
SilencerCritical Grade Compact CPJ Series, Mounted to Engine
Air CleanerDry Single Stage
Oil DrainPlumbed to Bulkhead Fitting in Base
ELECTRICAL
Mainline Breaker125 Amp, 3 Pole, 480V — NEMA 1 Enclosure
Battery System12 Volt with Rack and Cables
Battery Charger12V, 6 Amp — Mounted and Wired to Terminal
Jacket Water Heater1500W, 120VAC, Rated -20°F with Isolation Valves
FUEL TANK OPTIONS
24-Hour Tank250 Gallon — UL 142 Listed, Double Wall, Sub-Base
48-Hour Tank500 Gallon — UL 142 Listed, Double Wall, Sub-Base
72-Hour Tank750 Gallon — UL 142 Listed, Double Wall, Sub-Base
Tank ConstructionDouble Wall with Secondary Containment
Tank StandardUL 142 Listed
CERTIFICATIONS & COMPLIANCE
UL ListingUL 2200 & cUL Listed
CSACSA Certified
EPATier 3 Certified
SeismicSeismic Certified to IBC 2021
NFPANFPA 110 / CSA C282 Compliant
Wind200 MPH Wind Rated (IBC2021 / ASCE/SEI 7-16)

 

product related documents:

JD80-02 Engine Data Sheet 12-5-23.pdf

2026 EPA Cert 350haj-tjdxl04-5119-005 JD80-02, JD100-01.pdf

JD80-02_SpecSheet.pdf

JD80-02_Drawings.pdf

JD80-02.pdf

Additional Info
Weight3325 lbs
Dimensions102 × 44 × 66 in
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