Aksa APD-ULJ500 (500kW)

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Aksa APD-ULJ500 (500kW)

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SKU: APD-ULJ500

The AKSA Power Generation APD-ULJ500 is a 500 kW standby diesel generator set built around a John Deere 6135HFG75 turbocharged engine paired with a Stamford alternator and a DSE 7320 MK II microprocessor controller. Rated for 60Hz, 1800rpm operation and UL2200 listed, it is engineered to deliver dependable emergency standby power for commercial and industrial facilities, offered in open skid or sound-attenuated enclosure configurations with AKSA’s single-source responsibility and NFPA-compliant design. 

Key Features 

  • 500 kW standby power output at 0.8 power factor, 60Hz / 1800rpm 
  • John Deere 6135HFG75 turbocharged & air-to-air aftercooled diesel engine, EPA Tier 2 certified 
  • Stamford alternator, Class H insulation, ±1% voltage regulation (MX341 AVR) 
  • DSE 7320 MK II controller — UL & NFPA110 compatible, microprocessor controlled 
  • UL2200 certified; meets NFPA 70, 99, 110, and 37 Level 1 standards 
  • Available in open skid, Level 1, or Level 2 sound-attenuated enclosures (74–76 dB(A) @ 7m) 
  • Multiple voltage configurations available, including up to 600/347V three-phase 
  • Heavy-duty steel base frame with anti-vibration isolation pads 
  • Engine jacket water heater and battery charger included standard 
  • 24 months / 2000 hours limited standby warranty (5-year comprehensive warranty optional) 
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APD-ULJ500 product details and specifications:

General Characteristics 

  • Model Name: APD-ULJ500 
  • Engine Make: John Deere 
  • Engine Model: 6135HFG75 
  • Alternator Make: Stamford 
  • Control Panel Make & Model: DSE 7320 MK II 
  • Frequency & Speed: 60Hz, 1800rpm 
  • Enclosure Make & Model: AKSA AUL 71/72 

Genset Rating 

  • Standby Power: 500 kW at 0.8 Power Factor 
  • 480/277V — Standby Current: 752A 
  • 240/120V — Standby Current: 1504A 
  • 208/120V — Standby Current: 1735A 
  • 600/347V — Standby Current: 601A 

Engine Data 

  • Manufacturer: John Deere 
  • Model: 6135HFG75 
  • Displacement & Cylinders: 13.5 L / 6 Cylinders 
  • Engine Type: In-line, 4 Cycle 
  • Engine Speed: 1800 rpm 
  • Engine Standby Power: 563 kW 
  • Aspiration: Turbocharged & Air to Air Aftercooled 
  • Compression Ratio: 16.0 : 1 
  • Bore / Stroke: 132 mm / 165 mm 
  • Governor Type: Electronic 
  • Engine Crankcase Vent System: Open 
  • Fan Power: 22.5 kW 
  • BMEP, Standby Power: 2780 kPa 
  • Friction Power: 41 kW 
  • Designed / Calibrated to Meet: EPA Tier 2 

Fuel System 

  • ECU Description: L15 Controller 
  • Max Fuel Inlet Temperature: 212 °F 
  • Total Fuel Flow: 401 lb/hr 

Fuel Consumption 

  • Standby Power (100%): 35.4 gal/h 
  • Standby Power (75%): 27.3 gal/h 
  • Standby Power (50%): 19.7 gal/h 
  • Standby Power (25%): 10.1 gal/h 

Electric System 

  • System Voltage: 12V / 24V 
  • Min Voltage at ECU During Crank: 6V for 12V system / 10V for 24V system 
  • Battery Qty, Rating: 2 x 120Ah 

Cooling System 

  • Radiator Cooling System Type: Closed Circuit 
  • Radiator Ambient Temp: > 50 °C 
  • Coolant Capacity, Engine Only: 19 quart 
  • Max Top Tank Temp: 221 °F 
  • Thermostat, Start – Fully Open: 180–198 °F 

Exhaust System 

  • Exhaust Temperature: 975 °F 
  • Max Allowable Exhaust Restriction: 7.5 kPa 
  • Exhaust Gas Flow: 3433 ft³/min 

Air Intake System 

  • Engine Air Flow: 1342 ft³/min 
  • Max Intake Air Restriction (Clean Element): 3.75 kPa 
  • Air Filter Type: Dry Paper Element 

Lubrication System 

  • Oil Pressure at Rated Speed: 287 kPa 
  • In-Pan Oil Temperature: 255 °F 
  • Max Oil Carryover in Blow-by: 0.007 lb/hr 
  • Max Crankcase Pressure: 0.5 kPa 

Alternator Data 

  • Manufacturer: Stamford 
  • Standards: BS EN 60034 
  • Control System: PMG 
  • A.V.R.: MX341 
  • Voltage Regulation: ± 1 % 
  • Insulation System: Class H 
  • Protection: IP23 
  • Rated Power Factor: 0.8 
  • Stator Winding: Double Layer Concentric 
  • Winding Pitch: Two Thirds 
  • Winding Leads: 12 
  • Telephone Interference: THF < 2 % 
  • Waveform Distortion: No Load < 1.5 % 
  • Maximum Over Speed: 2250 rev/min 

Controller Data 

  • Manufacturer: DSE 
  • Model: 7320 MK II 
  • Microprocessor controlled, UL & NFPA110 Compatible 
  • License free PC Software (Non-proprietary Software) 
  • IP65 rating offers increased resistance to water ingress 
  • Real time clock provides accurate event log 
  • Four line back-lit LCD text display 
  • Configurable timers and alarms; multiple date and timer scheduler 
  • Fully configurable via DSE Configuration Suite PC Software; SCADA monitoring capable 

Battery Charger & Electrical System Data 

  • Manufacturer: ComAp 
  • Model: InteliCharger 
  • Input Voltage: 85V ~ 264V AC 
  • Output Voltage / Current: 27.2V Float / 2.5A pk 

Jacket Water Heater Data 

  • Manufacturer: Hotstart 
  • Model: CTM25210-N00 
  • Input Voltage: 240V 
  • Power: 2500W 

Enclosure Dimensions & Sound Data 

  • Open Skid — Length 157.5 in, Width 74.8 in, Height 71 in, Dry Weight 9495 lbs. 
  • Level 1 Enclosure — Length 205 in, Width 77 in, Height 89.9 in, Dry Weight 12920 lbs., Sound Pressure 76 dB(A) @ 7m 
  • Level 2 Enclosure — Length 224.6 in, Width 77 in, Height 89.9 in, Dry Weight 13925 lbs., Sound Pressure 74 dB(A) @ 7m 

Fuel Tank — UL142 Listed Base Design 

  • 24hr (855 gal): 225 / 74.8 / 18 in, 3200 lbs. 
  • 48hr (1780 gal): 225 / 74.8 / 35 in, 4350 lbs. 
  • 72hr (2550 gal): 300 / 74.8 / 36 in, 5450 lbs. 

Codes & Standards 

  • Designed and manufactured in a facility certified to ISO9001 standards 
  • Designed and manufactured in a facility certified to ISO14001:2015 standards 
  • AKSA Power Generation provides single source responsibility for the generator set & accessories 
  • Prototype tested and production tested according to the UL test program 
  • Meets NFPA70, 99, 110, 37 Level 1 when equipped with the necessary accessories and installed per NFPA standards 
  • UL2200 Listed 

Standard Features & Accessories 

  • Heavy Duty Steel Base Frame 
  • PMG w/MX341 AVR 
  • Engine Jacket Water Heater 
  • Battery and Battery Rack 
  • Battery Charger 
  • Anti Vibration Pads between Engine/Alternator & Base Frame 
  • Critical Grade Silencer Inside Enclosure 
  • Residential Grade Silencer Set for Open Skid Sets 
  • Exhaust outlet rain cap and radiator fill cap 
  • Sound Absorb Foam Material for Enclosure 
  • Emergency Stop Button 
  • Oil & Coolant Drain Valves 
  • Jacket Water Heater Isolation Valves 
  • Flex Fuel Lines 
  • Air Filter Restriction Gauge 
  • Engine Manifold & Turbocharger Covers 
  • Protection Covers for Rotating Parts 
  • Exhaust Insulation Cover 
  • Enclosure DC Light 
  • Operations Manual 
  • 24 Months / 2000 hours Limited Standby Warranty 

Optional Accessories 

  • Main Line CB (3 / 4 Poles – 80% / 100% rated) 
  • Upsize Alternator 
  • Voltage Regulation ±0.5% w/MX321 AVR 
  • Anti-condensation Heater 
  • Sub Base Fuel Tank (UL142 / UL2085) 
  • Fuel Level Display & Alarm on Controller 
  • Low / High Fuel Alarms 
  • Fuel Water Separator Filter 
  • Auto Fuel Fill Control System 
  • Oil Temperature Display on Controller 
  • Manual Speed / Voltage Adjust Rheostat 
  • Remote Annunciator Panel 
  • Remote Control & Monitoring Panel 
  • Advanced SMS Messaging 
  • Control Panel Heater 
  • Battery Disconnect Switch / Heater / Charger 10-20 Amp 
  • Shunt Trip / Aux Contacts 
  • Spring Anti-vibration Isolators 
  • Automatic Transfer Panel (ATS) 
  • 5 Years / 2000 hours Limited Comprehensive Warranty 

product specifications:

SpecificationValue
Model NameAPD-ULJ500
Engine MakeJohn Deere
Engine Model6135HFG75
Alternator MakeStamford
Control Panel Make & ModelDSE 7320 MK II
Frequency & Speed60Hz, 1800rpm
Enclosure Make & ModelAKSA AUL 71/72
Standby Power500 kW
Power Factor0.8
Voltage Options480/277V, 240/120V, 208/120V, 600/347V
Standby Current (480/277V)752A
Standby Current (240/120V)1504A
Standby Current (208/120V)1735A
Standby Current (600/347V)601A
Engine ManufacturerJohn Deere
Engine Model (Data)6135HFG75
Displacement & Cylinders13.5 L / 6 Cylinders
Engine TypeIn-line, 4 Cycle
Engine Speed1800 rpm
Engine Standby Power563 kW
AspirationTurbocharged & Air to Air Aftercooled
Compression Ratio16.0 : 1
Bore / Stroke132 mm / 165 mm
Governor TypeElectronic
Engine Crankcase Vent SystemOpen
Fan Power22.5 kW
BMEP, Standby Power2780 kPa
Friction Power41 kW
Designed / Calibrated to MeetEPA Tier 2
ECU DescriptionL15 Controller
Max Fuel Inlet Temperature212 °F
Total Fuel Flow401 lb/hr
Fuel Consumption – Standby (100%)35.4 gal/h
Fuel Consumption – Standby (75%)27.3 gal/h
Fuel Consumption – Standby (50%)19.7 gal/h
Fuel Consumption – Standby (25%)10.1 gal/h
System Voltage12V / 24V
Min Voltage at ECU During Crank6V for 12V system / 10V for 24V system
Battery Qty, Rating2 x 120Ah
Radiator Cooling System TypeClosed Circuit
Radiator Ambient Temp> 50 °C
Coolant Capacity, Engine Only19 quart
Max Top Tank Temp221 °F
Thermostat, Start – Fully Open180–198 °F
Exhaust Temperature975 °F
Max Allowable Exhaust Restriction7.5 kPa
Exhaust Gas Flow3433 ft³/min
Engine Air Flow1342 ft³/min
Max Intake Air Restriction (Clean Element)3.75 kPa
Air Filter TypeDry Paper Element
Oil Pressure at Rated Speed287 kPa
In-Pan Oil Temperature255 °F
Max Oil Carryover in Blow-by0.007 lb/hr
Max Crankcase Pressure0.5 kPa
Alternator ManufacturerStamford
Alternator StandardsBS EN 60034
Control SystemPMG
A.V.R.MX341
Voltage Regulation± 1 %
Insulation SystemClass H
Protection (IP Rating)IP23
Rated Power Factor0.8
Stator WindingDouble Layer Concentric
Winding PitchTwo Thirds
Winding Leads12
Telephone InterferenceTHF < 2 %
Waveform DistortionNo Load < 1.5 %
Maximum Over Speed2250 rev/min
Controller ManufacturerDSE
Controller Model7320 MK II
Battery Charger ManufacturerComAp
Battery Charger ModelInteliCharger
Battery Charger Input Voltage85V ~ 264V AC
Battery Charger Output Voltage / Current27.2V Float / 2.5A pk
Jacket Water Heater ManufacturerHotstart
Jacket Water Heater ModelCTM25210-N00
Jacket Water Heater Input Voltage240V
Jacket Water Heater Power2500W
Open Skid – Length157.5 in
Open Skid – Width (w/o lift hooks)74.8 in
Open Skid – Height71 in
Open Skid – Dry Weight9495 lbs.
Level 1 Enclosure – Length205 in
Level 1 Enclosure – Width (w/o lift hooks)77 in
Level 1 Enclosure – Height89.9 in
Level 1 Enclosure – Dry Weight12920 lbs.
Level 1 Enclosure – Sound Pressure @ 7m76 dB(A)
Level 2 Enclosure – Length224.6 in
Level 2 Enclosure – Width (w/o lift hooks)77 in
Level 2 Enclosure – Height89.9 in
Level 2 Enclosure – Dry Weight13925 lbs.
Level 2 Enclosure – Sound Pressure @ 7m74 dB(A)
Fuel Tank – 24hr Capacity855 gal
Fuel Tank – 24hr Dimensions (L/W/H)225 / 74.8 / 18 in
Fuel Tank – 24hr Weight3200 lbs.
Fuel Tank – 48hr Capacity1780 gal
Fuel Tank – 48hr Dimensions (L/W/H)225 / 74.8 / 35 in
Fuel Tank – 48hr Weight4350 lbs.
Fuel Tank – 72hr Capacity2550 gal
Fuel Tank – 72hr Dimensions (L/W/H)300 / 74.8 / 36 in
Fuel Tank – 72hr Weight5450 lbs.
CertificationsUL2200, ISO9001, ISO14001:2015, NFPA 70/99/110/37 Level 1
Standby Warranty24 Months / 2000 hours Limited Standby Warranty

 

product related documents:

APD-ULJ500.pdf

Additional Info
Peso13925 lbs
Dimensiones224.6 × 77 × 89.9 in
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