Blue Star JD40-03 (40kWe)

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Blue Star JD40-03 (40kWe)

SKU: JD40-03

Blue Star Power Systems 40 kWe Diesel Standby Generator — a reliable, UL 2200 Listed emergency stationary power solution featuring a John Deere 4045TF280 engine, Stamford alternator, and sound-attenuated enclosure for commercial and industrial applications. 

  • 40 kWe Standby Power Rating at 1800 RPM, 60 Hz 
  • John Deere 4045TF280 turbocharged 4-cylinder inline engine, 4-cycle, 275 cu. in. displacement 
  • Stamford UCI224C brushless single-bearing alternator with AS440 Automatic Voltage Regulator (±1% voltage regulation) 
  • Configurable as 1-Phase 120/240V or 3-Phase 277/480V, 60 Hz, 0.8 PF 
  • Level 2 sound-attenuated enclosure — powder-coated 14-gauge steel, 200 MPH wind rated, pitched roof, 1.5″ Polydamp Type D acoustical foam 
  • Blue Star DCP7310 microprocessor-based digital control panel with NFPA 110 Level 1 compatibility 
  • UL 2200 Listed, CSA Approved, EPA Tier 3 Certified, Seismic Certified to IBC 2021, NFPA 110 / CSA C282 Compliant 
  • Sub-base fuel tank options: 24 Hr / 120 Gal, 48 Hr / 240 Gal, or 72 Hr / 360 Gal — UL 142 Listed double-wall construction 
  • Unit-mounted radiator (50°C ambient), 12V battery system, block heater rated for -20°F, CPJ Series critical grade silencer 
  • 2 Year / 2000 Hour standby limited warranty; factory load tested to rated kWe and PF 
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Description

 

JD40-03 product details and specifications:

General Overview 

  • Model: JD40-03 
  • Application: Emergency Stationary Standby 
  • Power Rating: 40 kWe Standby 
  • Fuel: Diesel 
  • Frequency: 60 Hz 
  • Speed: 1800 RPM 
  • UL 2200 Listed: Yes 
  • CSA Approved: Yes 
  • EPA Certification: Tier 3 
  • Paint Color: White 

Voltage & Electrical Ratings 

  • 1-Phase Configuration: 120/240V | 40 kWe | 167 A | PF 1.0 | UCI224D | 12 Lead DD 
  • 3-Phase Configuration: 277/480V | 40 kWe | 60 A | PF 0.8 | UCI224C | 12 Lead WYE 
  • Also available at: 208V 3Ph (139A), 240V 3Ph (120A), 600V 3Ph (48A) 
  • Temperature Rise: 125°C Standby / 40°C Ambient 

Engine 

  • Manufacturer: John Deere 
  • Model: 4045TF280 
  • Type: 4-Cycle, Turbocharged 
  • Cylinder Arrangement: 4 Cylinder Inline 
  • Displacement: 275 cu. in. (4.50 L) 
  • Bore x Stroke: 4.19 in. x 5.00 in. (10.6 cm x 12.7 cm) 
  • Compression Ratio: 19.0:1 
  • Rated RPM: 1800 
  • Max HP Standby: 75 HP (56 kWm) 
  • Governor: Electronic Isochronous 
  • EPA Certified: Tier 3 
  • 12V Battery System with Rack and Cables 
  • Dry Single Stage Air Cleaner 
  • Critical Grade CPJ Series Silencer Mounted to Engine 
  • Flexible Fuel Connector 
  • Blower Fan & Fan Drive; Starter & Alternator; Oil Pump & Filter 
  • Oil Drain Extension with Valve; plumbed to bulkhead fitting in base 

Exhaust & Cooling System 

  • Exhaust Gas Temperature (Stack): 945°F (507°C) 
  • Exhaust Gas Volume at Stack Temp: 448 CFM (12.7 m³/min) 
  • Maximum Allowable Exhaust Restriction: 30.0 in. H2O (7.50 kPa) 
  • Cooling: Unit Mounted Radiator — 50°C Ambient Capacity 
  • Water Pump Flow Rate: 38.0 GPM (144 lit/min) 
  • Heat Rejection to Coolant: 1,821 BTUM (31.9 kW) 
  • Heat Radiated to Ambient: 842 BTUM (14.7 kW) 
  • Aspirating Air Flow: 180 CFM (5.09 m³/min) 
  • Air Flow Required for Rad. Cooled Unit: 4,760 CFM (135 m³/min) 

Fuel Consumption & Fluid Capacities 

  • Fuel Consumption at 100% Load: 3.50 gal/hr (13.2 lit/hr) 
  • Fuel Consumption at 75% Load: 2.76 gal/hr (10.4 lit/hr) 
  • Fuel Consumption at 50% Load: 1.99 gal/hr (7.53 lit/hr) 
  • Total Oil System Capacity: 3.88 gal (14.7 lit) 
  • Engine Jacket Water Capacity: 2.25 gal (8.52 lit) 
  • System Coolant Capacity: 5.38 gal (20.4 lit) 

Alternator 

  • Model: Stamford UCI224C 
  • Type: Brushless, Single Bearing 
  • Winding Leads: 12 Lead 
  • Pole Count: 4 Pole, Rotating Field 
  • Insulation Class: Class H 
  • Winding Pitch: Two Thirds (2/3) 
  • Stator Winding: Double Layer Concentric 
  • Voltage Regulation: ±1% 
  • Maximum Harmonic Content: 5% 
  • Temperature Rise: 125°C Standby / 40°C Ambient 
  • 100% of Rated Load — One Step 
  • Standards: NEMA MG 1, IEEE, ANSI, BS5000, CSA C22.2, IEC 34 
  • Voltage Regulator: Stamford AS440 Automatic Voltage Regulator 

Control Panel — Blue Star DCP7310 

  • Microprocessor-based digital auto-start control panel 
  • Mounted facing left from generator end (unless specified otherwise) 
  • NFPA 110 Level 1 Compatible 
  • Digital metering — kW, kVA, kVAr, frequency, voltage, amperage 
  • Engine protection: Low Oil Pressure, High Coolant Temp, Overspeed, Overcrank shutdowns 
  • Emergency Stop Pushbutton; Audible Alarm Buzzer with Silencing Switch 
  • CAN Bus (J1939) ECU Communications 
  • 8 Programmable Contact Inputs; 10 Contact Outputs 
  • RS485 Communicator Interface; Windows-based software 
  • IP65 rating (with supplied gasket) 
  • cULus Listed, CE Approved 

Enclosure 

  • Level 2 — Weather Proof with 1.5" Polydamp Type D Acoustical Foam 
  • Powder Coated 14 Gauge Steel 
  • 200 MPH Wind Rated — Certified per IBC 2021 and ASCE/SEI 7-16 
  • Pitched Roof for Increased Structural Integrity and Improved Watershed 
  • Punched Intake with Baffle and Punched Exhaust Openings 
  • Keyed Alike Lockable Doors with Draw Down Latches and Stainless Steel Component Hinges 
  • Formed Steel Base with Mounting and Lifting Holes 
  • Vibration Isolation Mounts included 
  • Sound Level (Level 2): 68 dBA No Load / 70 dBA Full Load (at 23 ft) 

Dimensions & Weight 

  • OPU: 80 x 38 x 58 in. — 2,100 lbs. 
  • Level 1 Enclosure: 90 x 38 x 60 in. — 2,575 lbs. 
  • Level 2 Enclosure: 90 x 38 x 60 in. — 2,625 lbs. 
  • Level 3 Enclosure: 120 x 38 x 60 in. — 2,775 lbs. 
  • Note: All dimensions in inches. Allow 6–12 in. for exhaust stack height. 

Sub-Base Fuel Tanks 

  • UL 142 Listed — Double Wall Secondary Containment 
  • 24 Hr / 120 Gal: L = 80 in., H = 80 in., W = 38 in. 
  • 48 Hr / 240 Gal: L = 80 in., H = 96 in., W = 38 in. 
  • 72 Hr / 360 Gal: L = 108 in., H = 96 in., W = 38 in. 
  • Includes: Supply & Return Connections, Fuel Level Gauge, Fuel Leak Switch, Fill & Vent Plumbing 
  • Electrical Stub-Up Area: 6 x 6 in. 

Certifications & Compliance 

  • UL 2200 & cUL Listed 
  • CSA Certified 
  • EPA Tier 3 Certified 
  • Seismic Certified to IBC 2021 
  • NFPA 110 / CSA C282 Compliant 
  • NFPA 110 Level 1 Compatible (DCP7310 panel) 

Warranty & Testing 

  • 2 Year / 2000 Hour Standby Limited Warranty 
  • Standard factory load test included: alarm/shutdown verification, voltage settings, block loading to rated kWe and PF 
  • Lead Time: 25 Weeks (contingent on component availability) 

product specifications:

SpecificationValue
ModelJD40-03
Power Rating (Standby)40 kWe
Fuel TypeDiesel
Frequency60 Hz
Speed1800 RPM
Voltage (1-Phase)120/240V
Voltage (3-Phase)277/480V
Power Factor0.8
Amperage (1-Phase 240V)167 A
Amperage (3-Phase 480V)60 A
Engine ManufacturerJohn Deere
Engine Model4045TF280
Engine Type4-Cycle, Turbocharged
Cylinder Arrangement4 Cylinder Inline
Displacement275 cu. in. (4.50 L)
Bore x Stroke4.19 in. x 5.00 in.
Compression Ratio19.0:1
Max HP Standby75 HP (56 kWm)
GovernorElectronic Isochronous
Alternator ModelStamford UCI224C
Alternator TypeBrushless, Single Bearing
Alternator Leads12 Lead
Alternator Connection (1Ph)12 Lead DD (Double Delta)
Alternator Connection (3Ph 480V)12 Lead WYE
Temperature Rise125°C Rise Over 40°C Ambient
Voltage RegulatorStamford AS440 AVR
Voltage Regulation±1%
Harmonic Content5% Maximum
Control PanelBlue Star DCP7310 Microprocessor
Enclosure LevelLevel 2 (Weather Proof with Foam)
Enclosure MaterialPowder Coated 14 Gauge Steel
Wind Rating200 MPH
Sound Attenuation1.5" Polydamp Type D Acoustical Foam
Cooling SystemUnit Mounted Radiator (50°C Ambient)
Mainline Breaker60 Amp 3 Pole 480 Volt NEMA 1 Enclosure
Jacket Water Heater1500W 120VAC, Rated for -20°F
Air CleanerDry Single Stage
SilencerCPJ Series Critical Grade
Battery System12 Volt with Rack and Cables
Battery Charger12V 6 Amp BC1206A Series
Fuel Tank (24 Hr)120 Gallon UL 142 Double Wall Sub-Base
Fuel Tank (48 Hr)240 Gallon UL 142 Double Wall Sub-Base
Fuel Tank (72 Hr)360 Gallon UL 142 Double Wall Sub-Base
Fuel Consumption at 100%3.50 gal/hr
Fuel Consumption at 75%2.76 gal/hr
Fuel Consumption at 50%1.99 gal/hr
Total Oil Capacity3.88 gal
Coolant Capacity5.38 gal
Exhaust Gas Temp (Stack)945°F (507°C)
Max Exhaust Restriction30.0 in. H2O
Aspiration Air Flow180 CFM
Radiator Air Flow4,760 CFM
UL ListingUL 2200 & cUL Listed
CSA ApprovalCSA Approved
EPA CertificationTier 3
Seismic CertificationIBC 2021
NFPA ComplianceNFPA 110 / CSA C282
Paint ColorWhite
Warranty2 Year / 2000 Hour Standby Limited
Sound Level (Level 2, No Load)68 dBA at 23 ft
Sound Level (Level 2, Full Load)70 dBA at 23 ft
OPU Weight2,100 lbs.
Level 1 Weight2,575 lbs.
Level 2 Weight2,625 lbs.
Level 3 Weight2,775 lbs.
OPU Dimensions (L x W x H)80 x 38 x 58 in.
Level 1 & 2 Dimensions (L x W x H)90 x 38 x 60 in.
Level 3 Dimensions (L x W x H)120 x 38 x 60 in.

 

product related documents:

JD40-03 Engine Data Sheet 12-5-23.pdf

JD40-03_SpecSheet.pdf

2026 EPA Cert 350ham-tjdxl04-5141-007 JD40-03, JD50-03, JD60-02.pdf

JD40-03.pdf

JD40-03_Drawings.pdf

Additional Info
Weight2625 lbs
Dimensions90 × 38 × 60 in
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