Aksa Gas Generator APD-NG500 (500kW)



Aksa Gas Generator APD-NG500 (500kW)
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The APD-NG500 is a 500 kW natural gas and propane standby generator set from AKSA Power Generation, built around a 21.9L PSI (Doosan) engine paired with a Stamford alternator and a DSE 7320 control panel. Rated for 60 Hz, 1800 rpm operation, it is UL2200 listed and designed for emergency stationary standby applications, meeting NFPA 70, 99, 110, and 37 Level 1 requirements when equipped with the necessary accessories. Housed in a heavy-duty steel/aluminum AKSA AUL 7A enclosure with standard sound attenuation, the unit is engineered for reliable backup power in commercial and industrial settings.
Key Features
- 500 kW natural gas standby power at 60 Hz / 1800 rpm
- PSI (Doosan) 21.9L, 12-cylinder, turbocharged V-type engine
- Stamford alternator with PMG excitation and Class H insulation
- DSE 7320 microprocessor-controlled, UL & NFPA 110 compatible controller
- UL2200 listed and EPA-certified for emergency stationary applications
- Meets NFPA 70, 99, 110, and 37 Level 1 standards
- Heavy-duty steel/aluminum enclosure with standard sound attenuation foam
- Dual fuel capable: Natural Gas (NG) and Propane (LP)
- Engine jacket water heater, battery, and battery charger included as standard
- 24 Months / 2,000 hours limited standby warranty (5 years / 2,000 hours optional comprehensive warranty available)
APD-NG500 product details and specifications:
General Characteristics
- Model Name: APD-NG500
- Engine Make: PSI (Doosan)
- Engine Model: 21.9L HO
- Alternator Make: Stamford
- Control Panel Make & Model: DSE 7320
- Frequency & Speed: 60Hz, 1800rpm
- Enclosure Make & Model: AKSA AUL 7A
Genset Rating (21.9L HO Engine)
- Alternator HCI544E (Wnd-311), 480/277V, PF 0.8: 500kW NG Standby, 751.8A
- Alternator HCI544E (Wnd-311), 240/120V, PF 0.8: 500kW NG Standby, 1503.6A
- Alternator HCI544E (Wnd-311), 208/120V, PF 0.8: 500kW NG Standby, 1734.9A
- Alternator HCI544E (Wnd-17), 600/347V, PF 0.8: 500kW NG Standby, 601.4A
- EPA Certified for Emergency Stationary Applications
Codes & Standards
- Designed and manufactured in a facility certified to ISO9001
- Designed and manufactured in a facility certified to ISO14001:2015
- AKSA Power Generation provides single source responsibility for the generator set & accessories
- Prototype tested and production tested according to the UL test program
- Meets NFPA70, 99, 110, 37 Level 1 when equipped with necessary accessories and installed per NFPA standards (engine must be equipped with a fast start kit for NFPA110 Level 1 applications)
Engine Data
- Manufacturer: PSI
- Model: 21.9L HO
- Displacement & Cylinders: 21.9 L / 12 Cylinders
- Engine Type: V-type, 4 Cycle
- Engine Speed: 1800rpm
- Engine Standby Power NG: 570kWm
- Aspiration: Turbo Charge Air Cooled
- Compression Ratio: 10.5 : 1
- Bore / Stroke: 128 mm / 142 mm
- Governor Type: Electronic
Electric System
- System Voltage (dc): 24V
- Battery Qty, Rating: 2 x 120Ah
Cooling System
- Radiator Cooling System Type: Closed Circuit
- Coolant Capacity: 51 gal
- Cranking Temperature: 160°F
- Full Open Temperature: 185°F
Exhaust System
- Type: Water cooled manifold
- Max. Allowable Back Pressure: 10.2 kPa
- Max Turbine Inlet Temperature: 1244°F
- Exhaust Gas Flow at Turbine Outlet Temperature: 3301 cfm
Air Intake System
- Combustion Air Required: 917 cfm
- Max Intake Air Restriction (Clean Element): 1.2 kPa / 5 inH2O
- Air Filter Type: Dry Paper Element
Fuel System
- Fuel Type: NG
- NG Supply Pipe Size: 2x2.0” NPTF
- Maximum EPR Rated Pressure: 6.9 kPa / 1.0 psi
- Recommended Max Pressure: 2.7 kPa / 11.0 inH2O
- Recommended Min Pressure: 1.7 kPa / 7.0 inH2O
- Max LPG Vapor Pressure to EPR: 2.7 kPa / 11.0 inH2O
Fuel Consumption (Natural Gas)
- Standby Power (100%): 5898 ft³/h, 167 m³/h
Lubrication System
- Oil Specifications: SAE 15W-40 Low Ash Gas Engine oil, API CD/CF or higher
- Oil Capacity, Min-Max: 35 – 42.4 Qts
- Oil Filter: Qty 2, Cartridge type
- Min – Max Oil Pressure @1000rpm (Idle): 13 psi – 44 psi (0.9 bar – 3 bar)
Alternator Data
- Manufacturer: Stamford
- Standards: BS EN 60034
- Control System: PMG
- A.V.R.: MX341
- Voltage Regulation: ± 1 %
- Insulation System: Class H
- Protection: IP23
- Rated Power Factor: 0.8
- Stator Winding: Double Layer Lap
- Winding Pitch: Two Thirds
- Winding Leads: 12
- Telephone Interference: THF < 2 %
- Waveform Distortion: No Load < 1.5 %
- Maximum Over Speed: 2250 rev/min
Controller Data
- Manufacturer: DSE
- Model: 7320
Controller Features & Benefits
- Microprocessor controlled, UL & NFPA110 Compatible
- License free PC Software (Non-proprietary Software)
- IP65 rating offers increased resistance to water ingress
- Modules can be integrated to building management systems
- Real time clock provides accurate event log
- Four line back-lit LCD text display
- Five key menu navigation, two wire start/stop at Auto mode
- Front panel editing with PIN protection
- Support up to three remote display modules
- Configurable timers and alarms
- Multiple date and timer scheduler
- Integral PLC editor
- ‘Protections disabled’ feature
- Load switching (load shedding and dummy load outputs)
- Fully configurable via DSE Configuration Suite PC Software
- SCADA monitoring via DSE Configuration Suite PC Software
Protection
- Gen. Voltage – under / over
- Gen. Freq. – under / over
- Engine Speed – under / over
- Engine Oil Pressure – low
- Engine Temp – low / high
- Battery Voltage – low / high
- Weak Battery
- Fail to Start / Stop
- Charge Alternator Fail
- Over Current & Load (kW/kVAr)
- Unbalanced Load
- Independent Earth Fault
- Reverse Power
- Loss of Speed Signal
Instruments
- Gen. Voltage (L-L/L-N)
- Gen. Frequency
- Engine Speed
- Oil Pressure
- Water Temperature
- Battery Voltage
- Run Time
- Phase Sequence
- Power Monitoring (kWh/kVAh/kVArh)
- Power (kWh/kVAh/kVArh)
- Power Factor
- Generator Current
- Generator Load (%)
- Earth Current
Battery Charger & Electrical System Data
- Manufacturer: ComAp
- Model: InteliCharger
- Input Voltage: 90V ~ 277V AC
- Output Voltage / Current: 24V Float / 2.5 A pk
Jacket Water Heater Data
- Manufacturer: Hotstart
- Model: CKM1030260-000
- Input Voltage: 240V
- Power: 3000W
Enclosure Features
- Heavy Duty Steel / Aluminum Structure
- E-Stop on Enclosure
- Control Panel Eliminated from Engine Vibrations
- Standard Sound Attenuation Foam
- Plastic Covered Corrosion Resistant Locks & Hinges
- Internally Mounted Exhaust System with Rain Cap
- Coolant Fill Cap
- Removable Base Frame Lifting Hooks
- Oil & Coolant Drain Ports
- Easy Access for Maintenance
Enclosed Gen-Set Dimensions – Level 1
- Length: 205.4 in
- Width w/o lift hooks: 89.2 in
- Height: 101.7 in
- Dry Weight: 15,185 lbs.
- Sound Pressure @ 7 meters: 79dB
Standard Features & Accessories
- UL2200 Certification
- Heavy Duty Steel Base Frame
- PMG
- Engine Jacket Water Heater
- Battery and Battery Rack
- Battery Charger
- Anti Vibration Pads between Engine/Alternator & Base Frame
- Critical Grade Silencer Inside Enclosure
- Residential Grade Silencer Set for Open Skid Sets
- Exhaust Outlet Rain Cap and Radiator Fill Cap
- Sound Absorb Foam Material for Enclosure
- Emergency Stop Button
- Oil Drain Valve
- Coolant Drain Valve
- Jacket Water Heater Isolation Valves
- Flex Fuel Lines
- Secondary Lock-off Valve on Baseframe
- Engine Manifold Cover
- Turbocharger Cover
- Protection Covers for Rotating Parts
- Exhaust Insulation Cover
- Enclosure DC Light
- Operations Manual
- 24 Months / 2000 Hours Limited Standby Warranty
Optional Accessories
- Main Line CB (3 / 4 Poles – 80% / 100% rated)
- Upsize Alternator
- Anti-condensation Heater
- Voltage Regulation ±0.5% w/MX321 AVR
- Gas Regulator
- NG / LP Auto Changeover Control System
- Low Gas Pressure Alarm
- Low Coolant Level Alarm
- Oil Pan Heater
- Oil Temperature Display on Controller
- Manual Speed Adjust Rheostat
- Manual Voltage Adjust Rheostat
- Remote Annunciator Panel
- Remote Control & Monitoring Panel
- Advanced SMS Messaging
- Control Panel Heater
- Battery Disconnect Switch
- Battery Heater
- Battery Charger 10/20 Amp
- Shunt Trip / Aux Contacts
- Spring Anti-vibration Isolators
- Automatic Transfer Panel (ATS)
- 5 Years / 2000 Hours Limited Comprehensive Warranty
product specifications:
| Specification | Value |
| Model Name | APD-NG500 |
| Engine Make | PSI (Doosan) |
| Engine Model | 21.9L HO |
| Alternator Make | Stamford |
| Control Panel Make & Model | DSE 7320 |
| Frequency & Speed | 60Hz, 1800rpm |
| Enclosure Make & Model | AKSA AUL 7A |
| Standby Power (NG, 480/277V) | 500kW, 751.8A |
| Standby Power (NG, 240/120V) | 500kW, 1503.6A |
| Standby Power (NG, 208/120V) | 500kW, 1734.9A |
| Standby Power (NG, 600/347V) | 500kW, 601.4A |
| Power Factor | 0.8 |
| Engine Manufacturer | PSI |
| Displacement & Cylinders | 21.9 L / 12 Cylinders |
| Engine Type | V-type, 4 Cycle |
| Engine Speed | 1800 rpm |
| Engine Standby Power (NG) | 570 kWm |
| Aspiration | Turbo Charge Air Cooled |
| Compression Ratio | 10.5 : 1 |
| Bore / Stroke | 128 mm / 142 mm |
| Governor Type | Electronic |
| System Voltage (dc) | 24V |
| Battery Qty, Rating | 2 x 120Ah |
| Radiator Cooling System Type | Closed Circuit |
| Coolant Capacity | 51 gal |
| Cranking Temperature | 160°F |
| Full Open Temperature | 185°F |
| Exhaust Type | Water cooled manifold |
| Max. Allowable Back Pressure | 10.2 kPa |
| Max Turbine Inlet Temperature | 1244°F |
| Exhaust Gas Flow at Turbine Outlet Temperature | 3301 cfm |
| Combustion Air Required | 917 cfm |
| Max Intake Air Restriction (Clean Element) | 1.2 kPa / 5 inH2O |
| Air Filter Type | Dry Paper Element |
| Fuel Type | NG |
| NG Supply Pipe Size | 2x2.0" NPTF |
| Maximum EPR Rated Pressure | 6.9 kPa / 1.0 psi |
| Recommended Max Pressure | 2.7 kPa / 11.0 inH2O |
| Recommended Min Pressure | 1.7 kPa / 7.0 inH2O |
| Max LPG Vapor Pressure to EPR | 2.7 kPa / 11.0 inH2O |
| Fuel Consumption - Standby Power (100%) | 5898 ft³/h / 167 m³/h |
| Oil Specifications | SAE 15W-40 Low Ash Gas Engine oil, API CD/CF or higher |
| Oil Capacity, Min-Max | 35 – 42.4 Qts |
| Oil Filter | 2, Cartridge |
| Min – Max Oil Pressure @1000rpm (Idle) | 13 psi – 44 psi / 0.9 – 3 bar |
| Alternator Manufacturer | Stamford |
| Alternator Standards | BS EN 60034 |
| Control System | PMG |
| A.V.R. | MX341 |
| Voltage Regulation | ± 1 % |
| Insulation System | Class H |
| Protection | IP23 |
| Rated Power Factor | 0.8 |
| Stator Winding | Double Layer Lap |
| Winding Pitch | Two Thirds |
| Winding Leads | 12 |
| Telephone Interference | THF < 2 % |
| Waveform Distortion | No Load < 1.5 % |
| Maximum Over Speed | 2250 rev/min |
| Controller Manufacturer | DSE |
| Controller Model | 7320 |
| Battery Charger Manufacturer | ComAp |
| Battery Charger Model | InteliCharger |
| Battery Charger Input Voltage | 90V ~ 277V AC |
| Battery Charger Output Voltage / Current | 24V Float / 2.5 A pk |
| Jacket Water Heater Manufacturer | Hotstart |
| Jacket Water Heater Model | CKM1030260-000 |
| Jacket Water Heater Input Voltage | 240V |
| Jacket Water Heater Power | 3000W |
| Length | 205.4 in |
| Width w/o Lift Hooks | 89.2 in |
| Height | 101.7 in |
| Dry Weight | 15,185 (lbs.) |
| Sound Pressure @ 7 meters | 78dB |
| Certifications | UL2200, EPA Stationary Standby, ISO9001, ISO14001:2015, NFPA70/99/110/37 Level 1 |
| Warranty (Standard) | 24 Months / 2000 hours Limited Standby Warranty |
| Warranty (Optional) | 5 Years / 2000 hours Limited Comprehensive Warranty |
product related documents:
| Weight | 15185 lbs |
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