Aksa Gas Generator APD-NG500 (500kW)

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Aksa Gas Generator APD-NG500 (500kW)

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SKU: APD-NG500

The APD-NG500 is a 500 kW natural gas and propane standby generator set from AKSA Power Generation, built around a 21.9L PSI (Doosan) engine paired with a Stamford alternator and a DSE 7320 control panel. Rated for 60 Hz, 1800 rpm operation, it is UL2200 listed and designed for emergency stationary standby applications, meeting NFPA 70, 99, 110, and 37 Level 1 requirements when equipped with the necessary accessories. Housed in a heavy-duty steel/aluminum AKSA AUL 7A enclosure with standard sound attenuation, the unit is engineered for reliable backup power in commercial and industrial settings. 

Key Features 

  • 500 kW natural gas standby power at 60 Hz / 1800 rpm 
  • PSI (Doosan) 21.9L, 12-cylinder, turbocharged V-type engine 
  • Stamford alternator with PMG excitation and Class H insulation 
  • DSE 7320 microprocessor-controlled, UL & NFPA 110 compatible controller 
  • UL2200 listed and EPA-certified for emergency stationary applications 
  • Meets NFPA 70, 99, 110, and 37 Level 1 standards 
  • Heavy-duty steel/aluminum enclosure with standard sound attenuation foam 
  • Dual fuel capable: Natural Gas (NG) and Propane (LP) 
  • Engine jacket water heater, battery, and battery charger included as standard 
  • 24 Months / 2,000 hours limited standby warranty (5 years / 2,000 hours optional comprehensive warranty available) 
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Description

 

APD-NG500 product details and specifications:

General Characteristics 

  • Model Name: APD-NG500 
  • Engine Make: PSI (Doosan) 
  • Engine Model: 21.9L HO 
  • Alternator Make: Stamford 
  • Control Panel Make & Model: DSE 7320 
  • Frequency & Speed: 60Hz, 1800rpm 
  • Enclosure Make & Model: AKSA AUL 7A 

Genset Rating (21.9L HO Engine) 

  • Alternator HCI544E (Wnd-311), 480/277V, PF 0.8: 500kW NG Standby, 751.8A 
  • Alternator HCI544E (Wnd-311), 240/120V, PF 0.8: 500kW NG Standby, 1503.6A 
  • Alternator HCI544E (Wnd-311), 208/120V, PF 0.8: 500kW NG Standby, 1734.9A 
  • Alternator HCI544E (Wnd-17), 600/347V, PF 0.8: 500kW NG Standby, 601.4A 
  • EPA Certified for Emergency Stationary Applications 

Codes & Standards 

  • Designed and manufactured in a facility certified to ISO9001 
  • Designed and manufactured in a facility certified to ISO14001:2015 
  • AKSA Power Generation provides single source responsibility for the generator set & accessories 
  • Prototype tested and production tested according to the UL test program 
  • Meets NFPA70, 99, 110, 37 Level 1 when equipped with necessary accessories and installed per NFPA standards (engine must be equipped with a fast start kit for NFPA110 Level 1 applications) 

Engine Data 

  • Manufacturer: PSI 
  • Model: 21.9L HO 
  • Displacement & Cylinders: 21.9 L / 12 Cylinders 
  • Engine Type: V-type, 4 Cycle 
  • Engine Speed: 1800rpm 
  • Engine Standby Power NG: 570kWm 
  • Aspiration: Turbo Charge Air Cooled 
  • Compression Ratio: 10.5 : 1 
  • Bore / Stroke: 128 mm / 142 mm 
  • Governor Type: Electronic 

Electric System 

  • System Voltage (dc): 24V 
  • Battery Qty, Rating: 2 x 120Ah 

Cooling System 

  • Radiator Cooling System Type: Closed Circuit 
  • Coolant Capacity: 51 gal 
  • Cranking Temperature: 160°F 
  • Full Open Temperature: 185°F 

Exhaust System 

  • Type: Water cooled manifold 
  • Max. Allowable Back Pressure: 10.2 kPa 
  • Max Turbine Inlet Temperature: 1244°F 
  • Exhaust Gas Flow at Turbine Outlet Temperature: 3301 cfm 

Air Intake System 

  • Combustion Air Required: 917 cfm 
  • Max Intake Air Restriction (Clean Element): 1.2 kPa / 5 inH2O 
  • Air Filter Type: Dry Paper Element 

Fuel System 

  • Fuel Type: NG 
  • NG Supply Pipe Size: 2x2.0” NPTF 
  • Maximum EPR Rated Pressure: 6.9 kPa / 1.0 psi 
  • Recommended Max Pressure: 2.7 kPa / 11.0 inH2O 
  • Recommended Min Pressure: 1.7 kPa / 7.0 inH2O 
  • Max LPG Vapor Pressure to EPR: 2.7 kPa / 11.0 inH2O 

Fuel Consumption (Natural Gas) 

  • Standby Power (100%): 5898 ft³/h, 167 m³/h 

Lubrication System 

  • Oil Specifications: SAE 15W-40 Low Ash Gas Engine oil, API CD/CF or higher 
  • Oil Capacity, Min-Max: 35 – 42.4 Qts 
  • Oil Filter: Qty 2, Cartridge type 
  • Min – Max Oil Pressure @1000rpm (Idle): 13 psi – 44 psi (0.9 bar – 3 bar) 

Alternator Data 

  • Manufacturer: Stamford 
  • Standards: BS EN 60034 
  • Control System: PMG 
  • A.V.R.: MX341 
  • Voltage Regulation: ± 1 % 
  • Insulation System: Class H 
  • Protection: IP23 
  • Rated Power Factor: 0.8 
  • Stator Winding: Double Layer Lap 
  • Winding Pitch: Two Thirds 
  • Winding Leads: 12 
  • Telephone Interference: THF < 2 % 
  • Waveform Distortion: No Load < 1.5 % 
  • Maximum Over Speed: 2250 rev/min 

Controller Data 

  • Manufacturer: DSE 
  • Model: 7320 

Controller Features & Benefits 

  • Microprocessor controlled, UL & NFPA110 Compatible 
  • License free PC Software (Non-proprietary Software) 
  • IP65 rating offers increased resistance to water ingress 
  • Modules can be integrated to building management systems 
  • Real time clock provides accurate event log 
  • Four line back-lit LCD text display 
  • Five key menu navigation, two wire start/stop at Auto mode 
  • Front panel editing with PIN protection 
  • Support up to three remote display modules 
  • Configurable timers and alarms 
  • Multiple date and timer scheduler 
  • Integral PLC editor 
  • ‘Protections disabled’ feature 
  • Load switching (load shedding and dummy load outputs) 
  • Fully configurable via DSE Configuration Suite PC Software 
  • SCADA monitoring via DSE Configuration Suite PC Software 

Protection 

  • Gen. Voltage – under / over 
  • Gen. Freq. – under / over 
  • Engine Speed – under / over 
  • Engine Oil Pressure – low 
  • Engine Temp – low / high 
  • Battery Voltage – low / high 
  • Weak Battery 
  • Fail to Start / Stop 
  • Charge Alternator Fail 
  • Over Current & Load (kW/kVAr) 
  • Unbalanced Load 
  • Independent Earth Fault 
  • Reverse Power 
  • Loss of Speed Signal 

Instruments 

  • Gen. Voltage (L-L/L-N) 
  • Gen. Frequency 
  • Engine Speed 
  • Oil Pressure 
  • Water Temperature 
  • Battery Voltage 
  • Run Time 
  • Phase Sequence 
  • Power Monitoring (kWh/kVAh/kVArh) 
  • Power (kWh/kVAh/kVArh) 
  • Power Factor 
  • Generator Current 
  • Generator Load (%) 
  • Earth Current 

Battery Charger & Electrical System Data 

  • Manufacturer: ComAp 
  • Model: InteliCharger 
  • Input Voltage: 90V ~ 277V AC 
  • Output Voltage / Current: 24V Float / 2.5 A pk 

Jacket Water Heater Data 

  • Manufacturer: Hotstart 
  • Model: CKM1030260-000 
  • Input Voltage: 240V 
  • Power: 3000W 

Enclosure Features 

  • Heavy Duty Steel / Aluminum Structure 
  • E-Stop on Enclosure 
  • Control Panel Eliminated from Engine Vibrations 
  • Standard Sound Attenuation Foam 
  • Plastic Covered Corrosion Resistant Locks & Hinges 
  • Internally Mounted Exhaust System with Rain Cap 
  • Coolant Fill Cap 
  • Removable Base Frame Lifting Hooks 
  • Oil & Coolant Drain Ports 
  • Easy Access for Maintenance 

Enclosed Gen-Set Dimensions – Level 1 

  • Length: 205.4 in 
  • Width w/o lift hooks: 89.2 in 
  • Height: 101.7 in 
  • Dry Weight: 15,185 lbs.
  • Sound Pressure @ 7 meters: 79dB

Standard Features & Accessories 

  • UL2200 Certification 
  • Heavy Duty Steel Base Frame 
  • PMG 
  • Engine Jacket Water Heater 
  • Battery and Battery Rack 
  • Battery Charger 
  • Anti Vibration Pads between Engine/Alternator & Base Frame 
  • Critical Grade Silencer Inside Enclosure 
  • Residential Grade Silencer Set for Open Skid Sets 
  • Exhaust Outlet Rain Cap and Radiator Fill Cap 
  • Sound Absorb Foam Material for Enclosure 
  • Emergency Stop Button 
  • Oil Drain Valve 
  • Coolant Drain Valve 
  • Jacket Water Heater Isolation Valves 
  • Flex Fuel Lines 
  • Secondary Lock-off Valve on Baseframe 
  • Engine Manifold Cover 
  • Turbocharger Cover 
  • Protection Covers for Rotating Parts 
  • Exhaust Insulation Cover 
  • Enclosure DC Light 
  • Operations Manual 
  • 24 Months / 2000 Hours Limited Standby Warranty 

Optional Accessories 

  • Main Line CB (3 / 4 Poles – 80% / 100% rated) 
  • Upsize Alternator 
  • Anti-condensation Heater 
  • Voltage Regulation ±0.5% w/MX321 AVR 
  • Gas Regulator 
  • NG / LP Auto Changeover Control System 
  • Low Gas Pressure Alarm 
  • Low Coolant Level Alarm 
  • Oil Pan Heater 
  • Oil Temperature Display on Controller 
  • Manual Speed Adjust Rheostat 
  • Manual Voltage Adjust Rheostat 
  • Remote Annunciator Panel 
  • Remote Control & Monitoring Panel 
  • Advanced SMS Messaging 
  • Control Panel Heater 
  • Battery Disconnect Switch 
  • Battery Heater 
  • Battery Charger 10/20 Amp 
  • Shunt Trip / Aux Contacts 
  • Spring Anti-vibration Isolators 
  • Automatic Transfer Panel (ATS) 
  • 5 Years / 2000 Hours Limited Comprehensive Warranty 

product specifications:

SpecificationValue
Model NameAPD-NG500
Engine MakePSI (Doosan)
Engine Model21.9L HO
Alternator MakeStamford
Control Panel Make & ModelDSE 7320
Frequency & Speed60Hz, 1800rpm
Enclosure Make & ModelAKSA AUL 7A
Standby Power (NG, 480/277V)500kW, 751.8A
Standby Power (NG, 240/120V)500kW, 1503.6A
Standby Power (NG, 208/120V)500kW, 1734.9A
Standby Power (NG, 600/347V)500kW, 601.4A
Power Factor0.8
Engine ManufacturerPSI
Displacement & Cylinders21.9 L / 12 Cylinders
Engine TypeV-type, 4 Cycle
Engine Speed1800 rpm
Engine Standby Power (NG)570 kWm
AspirationTurbo Charge Air Cooled
Compression Ratio10.5 : 1
Bore / Stroke128 mm / 142 mm
Governor TypeElectronic
System Voltage (dc)24V
Battery Qty, Rating2 x 120Ah
Radiator Cooling System TypeClosed Circuit
Coolant Capacity51 gal
Cranking Temperature160°F
Full Open Temperature185°F
Exhaust TypeWater cooled manifold
Max. Allowable Back Pressure10.2 kPa
Max Turbine Inlet Temperature1244°F
Exhaust Gas Flow at Turbine Outlet Temperature3301 cfm
Combustion Air Required917 cfm
Max Intake Air Restriction (Clean Element)1.2 kPa / 5 inH2O
Air Filter TypeDry Paper Element
Fuel TypeNG
NG Supply Pipe Size2x2.0" NPTF
Maximum EPR Rated Pressure6.9 kPa / 1.0 psi
Recommended Max Pressure2.7 kPa / 11.0 inH2O
Recommended Min Pressure1.7 kPa / 7.0 inH2O
Max LPG Vapor Pressure to EPR2.7 kPa / 11.0 inH2O
Fuel Consumption - Standby Power (100%)5898 ft³/h / 167 m³/h
Oil SpecificationsSAE 15W-40 Low Ash Gas Engine oil, API CD/CF or higher
Oil Capacity, Min-Max35 – 42.4 Qts
Oil Filter2, Cartridge
Min – Max Oil Pressure @1000rpm (Idle)13 psi – 44 psi / 0.9 – 3 bar
Alternator ManufacturerStamford
Alternator StandardsBS EN 60034
Control SystemPMG
A.V.R.MX341
Voltage Regulation± 1 %
Insulation SystemClass H
ProtectionIP23
Rated Power Factor0.8
Stator WindingDouble Layer Lap
Winding PitchTwo Thirds
Winding Leads12
Telephone InterferenceTHF < 2 %
Waveform DistortionNo Load < 1.5 %
Maximum Over Speed2250 rev/min
Controller ManufacturerDSE
Controller Model7320
Battery Charger ManufacturerComAp
Battery Charger ModelInteliCharger
Battery Charger Input Voltage90V ~ 277V AC
Battery Charger Output Voltage / Current24V Float / 2.5 A pk
Jacket Water Heater ManufacturerHotstart
Jacket Water Heater ModelCKM1030260-000
Jacket Water Heater Input Voltage240V
Jacket Water Heater Power3000W
Length205.4 in
Width w/o Lift Hooks89.2 in
Height101.7 in
Dry Weight15,185 (lbs.)
Sound Pressure @ 7 meters78dB
CertificationsUL2200, EPA Stationary Standby, ISO9001, ISO14001:2015, NFPA70/99/110/37 Level 1
Warranty (Standard)24 Months / 2000 hours Limited Standby Warranty
Warranty (Optional)5 Years / 2000 hours Limited Comprehensive Warranty

 

product related documents:

APD-NG500.pdf

Additional Info
Weight15185 lbs
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